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HSS Cross Hole Countersink

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A countersink is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt or screw, when placed in the hole, to sit flush with or below the surface of the surrounding material (by comparison, a counter bore makes a flat-bottomed hole that might be used with a socket-head caps crew). A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges.
The basic geometry of a countersink (cutter) inherently can be applied to the plunging applications described above (axial feed only) and also to other milling applications (sideways traversal). Therefore countersinks overlap in form, function, and sometimes name with chamfering end mills (end mills with angled tips). Regardless of the name given to the cutter, the surface being generated may be a conical chamfer (plunging applications) or a beveled corner for the intersection of two planes (traversing applications).